In a sophisticated industrial or commercial setting, energy must be delivered efficiently and consistently if the operation is to stand up to the challenge. The electricity will be provided by the utility company, but it must be converted to the proper specification for use in various parts of the facility. It's therefore crucial to ensure that all equipment is first class and is installed correctly, as otherwise, failure will undoubtedly ensue. This is especially the case when it comes to power transformers. If you've noticed a significant failure recently and are on the lookout for a replacement, what could you do better in the future?
Power transformers are undoubtedly an expensive line item within any budget and their failure should always cause an inquest of some kind. After all, not only will the company need to replace the unit as quickly as possible, but it will invariably suffer significant financial and other losses due to downtime. In some cases, the business could face fines from regulatory authorities or lawsuits from third parties and they may even find that they suffer reputational harm.
To begin with, it's important to have another look at the equipment location, as all too often the transformer may be installed in a confined area. If it is, it may face problems with heat transfer or it may simply be inaccessible when it comes to routine maintenance. If nothing else, it will cost a lot of money to replace a transformer that is difficult to get to and it may be necessary to rethink this to start off with.
In this position, it is never a good idea to cut corners and risk getting some substandard equipment simply to try and save some money.
Some companies use a machine to automate the winding process, and if this is not completely accurate, it will inevitably lead to failure down the road. Instead, it is best if the transformer is assembled by hand, as this is a very complicated and precise job. High-quality materials must also be stipulated, including wiring and insulation materials.
The amount of heat rise needs to be carefully calculated to avoid an excessive buildup of energy which will, in turn, affect the insulation and shorten the life of the unit.
If you have suffered a significant failure recently, make sure that you get a replacement which is up to the job in future. Discuss your needs with your equipment supplier carefully. Find transformers for sale near you to get started.